Experimental and numerical analysis of hovering multicopter performance in low-Reynolds number conditions

Unmanned Aircraft Systems (UAS) are state of the art in the aerospace industry and are involved in many operations. Although initially developed for military purposes, commercial applications of small- scale UAS, such as multicopters, are abundant today. Accurate engineering tools are required to assess the performance of these vehicles and optimize power consumption. The thrust and power curves of the rotors used by small-scale UAS are essential elements in designing efficient aircraft. The scarcity of experimental data and sufficiently accurate prediction models to evaluate rotor aerodynamic performance in the flight envelope are primary limitations in UAS science. In addition, for small-scale rotors at usual rotation rates, chord-based Reynolds numbers are typically smaller than 100,000, a flow regime in which performance tends to degrade. In this paper, experimental data on small-scale multicopter propulsion systems are presented and combined with a Computational Fluid Dynamics (CFD) model to describe the aerodynamics of these vehicles in low Reynolds numbers conditions. We use the STAR-CCM+ software to perform CFD simulations adopting both a dynamic-grid, time-accurate analysis and a static-grid, steady- state technique that solves the Navier-Stokes equations in a suitable framework. Comparing numerical simulation results on a conventional UAS propeller with related experimental data suggests that the proposed approach can correctly describe the thrust and torque coefficients in the range of Reynolds numbers characterizing the UAS flight envelope.