Effect of Process Variables on Electrochemical Micromachining of Titanium Alloy (Ti-3Al-2.5V)

Electro-chemical Machining (ECM) is mainly used for shaping, deburring, milling and finishing operations in various precision industries and its use in micron level machining is called Electro-Chemical Micro Machining (EMM). EMM and ECM are receiving considerable attention from high-tech industries. It is because it allows to manufacture structures of complex shapes, it has high precision and accuracy, it is simpler and eco-friendly manufacturing technique and it can be used for different conducting materials. Different industry working with water which is saline, needs heat exchanger for the process. Titanium Alloy (Ti-3Al-2.5V) due to its high corrosion resistance under saline conditions is preferred by these industries. This present work is mainly concentrated on identifying the Material Removal rate (MRR) of Titanium Alloy (Ti-3Al-2.5V) workpiece by varying the process parameters like voltage, electrolyte concentration and duty cycle on electro-chemical micro machining.