Aerosol mediated localized dissolution to enhance the electrical behavior and sensitivity of piezoresistive nanofiber-based flexible sensors

This work proposes the use of solvents in the form of small size droplets to improve the connections among nanofibers (NFs) in electrospun composite nanofibers with carbon nanotube multiwalled (MWCNT) by improving the electrical and piezoresistive behavior of such electrically conductive polymer composites. The here proposed Aerosol Mediated Localized Dissolution (AMLD) process has been shown to be effective in improving the 3D microporous NF mat by inducing local dissolution that is effective in improving the connections among fibers within the mat. The AMLD process is demonstrated here for polyethylene oxide (PEO) / MWCNTs composite nanofibers, showing that the electrical conductivity is particularly improved in those samples with low content of MWCNTs, even below the original percolation threshold. The improved electrical conductivity is coupled with exceptional sensitivity of the flex sensor for low MWCNTs contents, this is particularly due to the ability of the AMLD process to preserve the high surface area of the 3D mat by inducing better fiber-to-fiber contacts in few regions only. In addition, this work demonstrates the effectiveness of applying an electrical potential difference during the AMLD process to improve the alignment of MWCNTs within the 3D microporous NF mat. The combination of voltage and AMLD allow to obtain a gauge factor as high as 571.9 with a MWCNTs loading of 1 wt%.