Highly Dispersed Few-Nanometer Chlorine-Doped SnO2 Catalyst Embedded in a Polyaniline Matrix for Stable HCOO– Production in a Flow Cell

With the spread of alternative energy plants, electrolysis processes are becoming the protagonists of the future industrial generation. The technology readiness level for the electrochemical reduction of carbon dioxide is still low and is largely based on precious metal resources. In the present work, tin ions are anchored on a polyaniline matrix, via a sonochemical synthesis, forming a few atomic layers of chlorine-doped SnO2 with a total loading of tin atom load of only 7 wt %. This catalyst is able to produce formate (HCOO-) with great selectivity, exceeding 72% of Faradaic efficiency in the first hour of testing in 1 M KHCO3 electrolyte, with a current density of more than 50 mA cm-2 in a 2 M KHCO3 electrolyte flow cell setup. Catalyst stability tests show a stable production of HCOO- during 6 h of measurement, accumulating an overall TONHCOO- of more than 10,000 after 16 h of continuous formate production. This strategy is competitive in drastically reducing the amount of metal required for the overall catalysis.