Waste to life: Low-cost, self-standing, 2D carbon fiber green Li-ion battery anode made from end-of-life cotton textile

In this study, self-standing and flexible Li-ion battery negative electrodes made of interconnected two-dimensional carbonized cotton fibers are developed by using a controlled pyrolysis method, and their electrochemical performance in laboratory-scale lithium-based cells is investigated at ambient temperature. By applying this binder- and current collector-free cotton-based carbon fiber electrode, both the Li+-ion intercalation and capacity decay mechanisms are explored using conventional organic carbonate-based liquid electrolyte. The cotton-based carbon fiber electrode shows excellent cycling performance and delivers a high discharge capacity in the voltage range of 0.02 - 1.2 V. The post cycling analysis of carbon fiber using HR-TEM shows the major SEI layer components formed at the surface of the active fibers during the charge/discharge process. The same electrode is used to assemble a lab-scale Li-ion full cell with high mass loading LiFePO4-based composite electrode, which demonstrates excellent cycling stability, high Coulombic efficiency and remarkable rate capability at ambient temperature.