Antibacterial Nanocomposite Ceramic Coating for Liquid Filtration Application

Water contamination due to microbial proliferation remains a critical global challenge, especially with increasing urbanization, industrial activities, and the use of agrochemicals, and it requires the development of innovative methods for their purification that are not harmful to the environment and humans. In this study, innovative antibacterial nanocomposite coatings, composed of zirconia and silver nanocluster, were developed and deposited via eco-friendly co-sputtering physical vapor deposition (PVD) method onto electrospun polymeric membranes (PCL and PAN-PCL) for water filtration applications. Structural and morphological analyses, including XRD and UV-Vis spectroscopy, confirmed the deposition of a composite coating, consisting of an amorphous zirconia matrix embedding silver nanoclusters, homogeneously distributed on one side of the polymeric fibers. Wettability evaluations showed an increase in hydrophobicity after coating, particularly affecting the filtration performance of the PCL membranes. Antibacterial tests revealed strong inhibition against Staphylococcus epidermidis (Gram-positive) and partial efficacy against Escherichia coli (Gram-negative). Filtration tests of contaminated solutions revealed a 99% reduction in Bacillus subtilis, significant inhibition of Listeria monocytogenes, and limited effect on E. coli, with no bacterial proliferation observed on the coated membranes. These results underscore the effectiveness of ZrO2/Ag nanocomposites in enhancing microbial control and suggest a promising, scalable strategy for sustainable and safe water purification systems.