A UV-Protective Textile Coating Based on Recycled Poly(vinyl butyral) (PVB): A New Life for a Waste Polymer

Polyvinyl butyral (PVB) is a high-performance thermoplastic polymer, commonly used as an interlayer material in laminated safety glass for the automotive and architectural sectors. Currently, there is no end-of-life cycle program for a substantial amount of PVB film, which mainly ends up in landfills. According to a circular approach, PVB can be revalorized after efficient separation and recovery from glass. Thus, the aim of this work was to develop functional coatings for textile applications using recycled PVB (re-PVB), also in combination with an organic UV absorber, to enable the production of UV-protective final coated fabrics. The re-PVB-coated fabrics were obtained through an industrially scalable spraying process (leading to an average weight increase of 20 ± 3 wt.%), and the effectiveness of the application was evaluated according to different characterization techniques, such as FT-IR (Fourier transform–infrared) spectroscopy, SEM (scanning electron microscope), a washing test, a mechanical test, a thermo-physiological test, and the ultraviolet protection factor (UPF). Based on the results, the re-PVB-coated fabrics appeared stable upon washing (with a negligible weight loss compared to the average amount of coating) and effective in UV protection (with a final UPF being four times higher and a reduced UVA transmittance from 2.0% to 0.6%).