The production of multipurpose sustainable fillers is a matter of great interest, and biochar can play a pivotal role. Biochar is a biomass-derived carbon source that can act as a versatile platform for the engineering of fillers as neat or functionalized materials. In this work, we investigate the utilization of 800 °C annealed Miscanthus-derived biochar as a filler for the production of epoxy composites with promising mechanical and electrical properties. We also used it in the production of an iron-rich hybrid filler in order to fine-tune the surface and bulk properties. Our main findings reveal that hybrid composites containing 20 wt.% biochar exhibit a 27% increase in Young’s modulus (YM), reaching 1.4 ± 0.1 GPa, while the ultimate tensile strength (UTS) peaks at 30.3 ± 1.8 Mpa with 10 wt.% filler, a 27% improvement over pure epoxy. However, higher filler loadings (20 wt.%) result in decreased UTS and maximum elongation. The optimal toughness of 0.58 ± 0.14 MJ/m³ is observed at 5 wt.% filler content. For organic composites, YM sees a notable increase of 90%, reaching 2.1 ± 0.1 Gpa at 20 wt.%, and UTS improves by 32% with the same filler content. Flexural tests indicate an enhanced elastic modulus but reduced maximum elongation as filler content rises. Electromagnetic evaluations show that hybrid fillers maintain a primarily dielectric behavior with a negligible impact on permittivity, while biochar–epoxy composites exhibit increased conductivity at higher filler loadings, suitable for high-frequency applications. In light of these results, biochar-based fillers demonstrate significant potential for enhancing the mechanical and electrical properties of epoxy composites.

Miscanthus-Derived Biochar as a Platform for the Production of Fillers for the Improvement of Mechanical and Electromagnetic Properties of Epoxy Composites / Scavuzzo, Salvatore; Zecchi, Silvia; Cristoforo, Giovanni; Rosso, Carlo; Torsello, Daniele; Ghigo, Gianluca; Lavagna, Luca; Giorcelli, Mauro; Tagliaferro, Alberto; Etzi, Marco; Bartoli, Mattia. - In: C. - ISSN 2311-5629. - 10:3(2024). [10.3390/c10030081]

Miscanthus-Derived Biochar as a Platform for the Production of Fillers for the Improvement of Mechanical and Electromagnetic Properties of Epoxy Composites

Scavuzzo, Salvatore;Zecchi, Silvia;Cristoforo, Giovanni;Rosso, Carlo;Torsello, Daniele;Ghigo, Gianluca;Lavagna, Luca;Giorcelli, Mauro;Tagliaferro, Alberto;Etzi, Marco;Bartoli, Mattia
2024

Abstract

The production of multipurpose sustainable fillers is a matter of great interest, and biochar can play a pivotal role. Biochar is a biomass-derived carbon source that can act as a versatile platform for the engineering of fillers as neat or functionalized materials. In this work, we investigate the utilization of 800 °C annealed Miscanthus-derived biochar as a filler for the production of epoxy composites with promising mechanical and electrical properties. We also used it in the production of an iron-rich hybrid filler in order to fine-tune the surface and bulk properties. Our main findings reveal that hybrid composites containing 20 wt.% biochar exhibit a 27% increase in Young’s modulus (YM), reaching 1.4 ± 0.1 GPa, while the ultimate tensile strength (UTS) peaks at 30.3 ± 1.8 Mpa with 10 wt.% filler, a 27% improvement over pure epoxy. However, higher filler loadings (20 wt.%) result in decreased UTS and maximum elongation. The optimal toughness of 0.58 ± 0.14 MJ/m³ is observed at 5 wt.% filler content. For organic composites, YM sees a notable increase of 90%, reaching 2.1 ± 0.1 Gpa at 20 wt.%, and UTS improves by 32% with the same filler content. Flexural tests indicate an enhanced elastic modulus but reduced maximum elongation as filler content rises. Electromagnetic evaluations show that hybrid fillers maintain a primarily dielectric behavior with a negligible impact on permittivity, while biochar–epoxy composites exhibit increased conductivity at higher filler loadings, suitable for high-frequency applications. In light of these results, biochar-based fillers demonstrate significant potential for enhancing the mechanical and electrical properties of epoxy composites.
2024
C
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/11583/2992276