Towards aging resistant lithium polymer batteries for safe wide temperature applications

Profoundly ion conducting, self-standing and tack-free ethylene oxide based polymer electrolytes are successfully prepared via a rapid and easily up-scalable UV/thermal curing process. Free radical polymerization (UV/thermal-curing) can be an interesting alternative to produce polymer electrolytes, being highly advantageous due to its easiness and rapidity in processing, high efficiency and eco-friendliness as the use of solvent is avoided. All prepared materials are thoroughly characterized in terms of their physico-chemical, morphological and electrochemical properties. The crosslinking produced during curing allows the incorporation of high amount of RTIL (e.g., imidazolium, pyrrolidinium) or tetraglyme and lithium salt (TFSI anion), leading to a material with remarkable homogeneity and robustness. The polymer network can efficiently hold plasticisers without leakage. Samples are thermally stable up to 375 °C under inert conditions, which is particularly interesting for application in Li-ion batteries with increased safety. Excellent ionic conductivity (>0.1 mS cm–1 at 25 °C), wide electrochemical stability (> 5 V vs. Li), stable interfacial properties and dendrite nucleation/growth resistance are obtained. The lab-scale Li-polymer cells assembled with different electrode materials (e.g., LiFePO4, Li-rich NMC, TiO2) show stable charge/discharge characteristics without capacity fading. The overall remarkable performance of the novel polymer electrolytes postulates the possibility of effective implementation in the next generation of safe, durable and high energy density secondary Li-ion polymer batteries working at ambient and/or sub-ambient temperatures.