Design and integration of a dynamic IPT system for automotive applications

Inductive power transmission (IPT) for electric vehicles (EVs) is a promising emergent technology that seems able to improve the electric mobility acceptance. In the last two decades many researchers have proved its feasibility and the possibility to use it to replace the common conductive systems for the charge of the on-board battery. Many efforts are currently aimed to extend the IPT technology towards its use for the charge during the vehicle motion. This application, commonly indicated as dynamic IPT, is aimed to overcome the limit represented by the long stops needed for the recharge introducing also the possibility of reducing the battery capacity installed on vehicle. An IPT system is essentially based on the resonance of two magnetically coupled inductors, the transmitter, placed on or under the ground, and the receiver, placed under the vehicle floor. The typical operating frequency range for the EVs application goes from 20 kHz to approximately 100 kHz. The coupling between the two inductors takes place through a large air-gap, usually about 10-30 cm. This thesis presents the results of the research activities aimed to the creation of a prototype for the dynamic IPT oriented to the private transport. Starting from an analysis of the state of the art and the current research projects on this domain, this work presents the development of a circuit model able to describe the electromagnetic phenomena at the base of the power transfer and the interface with the power electronics. This model provides the information at the base of the design and the implementation of a dedicated low cost-high effciency H-bridge converter for the supply of the transmitter side. A general architecture of the power electronics that manages the receiver side is proposed together with the additional protection circuits. A methodology for the integrated design of the magnetic structure is illustrated covering the aspects of the matching with the power electronics, the integration on an existing vehicle and the installation on the road infrastructure. A series of activities aimed to the implementation of a dedicated test site are presented and discussed. In particular, the activities related to the creation of the electrical infrastructure and the issues and methods for the embedding of the transmitters in the road pavement are presented. The final goal is the creation of a dedicated IPT charging line one hundred meters long. Finally, a methodology for the assessment of the human exposure is presented and applied to the developed solution.