Cement based composites i.e. paste, mortar and concrete are the most utilized materials in the construction industry all over the world. Cement composites are quasi-brittle in nature and possess extremely low tensile strength as compared to their compressive strength. Due to their low tensile strength capacity, cracks develop in cementitious composites due to the drying shrinkage, plastic settlements and/or stress concentrations (due to external restrains and/or applied stresses) etc. These cracks developed at the nanoscale may grow rapidly due to the applied stresses and join together to form micro and macro cracks. The growth of cracks from nanoscale to micro and macro scale is very rapid and may lead to sudden failure of the cement composites. Therefore, it is necessary to develop such types of cement composites possessing higher resistance to crack growth, enhanced flexural strength and ductility. The development of new technologies and materials has revolutionized every field of science by opening new horizons in production and manufacturing. In construction materials, especially in cement and concrete composites, the use of nano/micro particles and fibers in the mix design of these composites has opened new ways from improved mechanical properties to enhanced functionalities. Generally, the production or manufacturing processes of the nano/micro sized particles and fibers are energy intensive and expensive. Therefore, it is very important to explore new methods and procedures to develop less energy intensive, low cost and eco-friendly inert nano/micro sized particles for utilization in the cement composites to obtain better performance in terms of strength and ductility. The main theme of the present research work was to develop a family of new type of cementitious composites possessing superior performance characteristics in terms of strength, ductility, fracture energy and crack growth pattern by incorporating micro sized inert carbonized particles in the mix design of cementitious composites. To achieve these objectives the micro sized inert carbonized particles were prepared from organic waste materials, namely: Bamboo, coconut shell and hemp hurds. For comparison purposes and performance optimization needs, another inorganic waste material named as carbon soot was also investigated in the present research. The experimental investigations for the present study was carried out in two phases; In the first phase of research work, a methodology was developed for the synthesis of the micro sized inert carbonized particles from the above mentioned organic raw materials. In the second phase of research, various mix proportions of the cementitious composites were prepared incorporating the synthesized micro sized inert carbonized particles. For micro sized inert carbonized particles obtained from bamboo and coconut shell three wt.% additions i.e. 0.05, 0.08, 0.20 were investigated and for particles synthesized from hemp hurds 0.08, 0.20, 1.00 and 3.00 wt.% additions were explored. The cement composites were characterized by third-point bending tests and their fracture parameters were evaluated. The mechanical characterization of specimens suggested that 0.08 wt.% addition of micro sized inert carbonized bamboo particles enhances the flexural strength and toughness of cement composites up to 66% and 103% respectively. The toughness indices I5, I10 and total toughness of the cement composites were also enhanced. The carbonized particles synthesized from coconut shell resulted in improved toughness and ductility without any increase in the modulus of rupture of the cement composite specimens. Maximum enhancements in I5 and I10 were observed for 0.08% addition of both carbonized and carbonized-annealed particles. For the carbonized hemp hurds cement composites the results indicate that the micro sized inert carbonized particles additions enhanced the flexural strength, compressive strength and the fracture energy of the cement composites. The microstructure of the cement composites was also studied with the help of field emission scanning electron microscope (FESEM) by observing small chunks of cement composite paste samples. The FESEM observations indicated that the micro sized inert carbonized particles utilized in the mix design of these mixes were well dispersed in the cement matrix. It was also observed that the fracture paths followed by the cracks were tortures and irregular due the presence of micro particles in the matrix. The cracks during their growth often contoured around the inert particle inclusions and resulted in enhanced energy absorption capacity of the cement composites. The study was further enhanced to the cement mortar composites and their performances were studied. The results indicated that the energy absorption behavior of the composites was enhanced for all the cement composites containing micro carbonized particles. Finally, it is concluded that the ductility and toughness properties of the cement composites can be enhanced by incorporating the micro sized inert carbonized particles in the cement matrix. The fracture energy, ductility and toughness properties enhancement of the cement composites greatly depends upon the source and synthesis procedure followed for the production of micro sized inert carbonized particles.

Innovative mix design of cementitious materials for enhancing strength and ductility / Ahmad, Sajjad. - (2015). [10.6092/polito/porto/2604771]

Innovative mix design of cementitious materials for enhancing strength and ductility

AHMAD, SAJJAD
2015

Abstract

Cement based composites i.e. paste, mortar and concrete are the most utilized materials in the construction industry all over the world. Cement composites are quasi-brittle in nature and possess extremely low tensile strength as compared to their compressive strength. Due to their low tensile strength capacity, cracks develop in cementitious composites due to the drying shrinkage, plastic settlements and/or stress concentrations (due to external restrains and/or applied stresses) etc. These cracks developed at the nanoscale may grow rapidly due to the applied stresses and join together to form micro and macro cracks. The growth of cracks from nanoscale to micro and macro scale is very rapid and may lead to sudden failure of the cement composites. Therefore, it is necessary to develop such types of cement composites possessing higher resistance to crack growth, enhanced flexural strength and ductility. The development of new technologies and materials has revolutionized every field of science by opening new horizons in production and manufacturing. In construction materials, especially in cement and concrete composites, the use of nano/micro particles and fibers in the mix design of these composites has opened new ways from improved mechanical properties to enhanced functionalities. Generally, the production or manufacturing processes of the nano/micro sized particles and fibers are energy intensive and expensive. Therefore, it is very important to explore new methods and procedures to develop less energy intensive, low cost and eco-friendly inert nano/micro sized particles for utilization in the cement composites to obtain better performance in terms of strength and ductility. The main theme of the present research work was to develop a family of new type of cementitious composites possessing superior performance characteristics in terms of strength, ductility, fracture energy and crack growth pattern by incorporating micro sized inert carbonized particles in the mix design of cementitious composites. To achieve these objectives the micro sized inert carbonized particles were prepared from organic waste materials, namely: Bamboo, coconut shell and hemp hurds. For comparison purposes and performance optimization needs, another inorganic waste material named as carbon soot was also investigated in the present research. The experimental investigations for the present study was carried out in two phases; In the first phase of research work, a methodology was developed for the synthesis of the micro sized inert carbonized particles from the above mentioned organic raw materials. In the second phase of research, various mix proportions of the cementitious composites were prepared incorporating the synthesized micro sized inert carbonized particles. For micro sized inert carbonized particles obtained from bamboo and coconut shell three wt.% additions i.e. 0.05, 0.08, 0.20 were investigated and for particles synthesized from hemp hurds 0.08, 0.20, 1.00 and 3.00 wt.% additions were explored. The cement composites were characterized by third-point bending tests and their fracture parameters were evaluated. The mechanical characterization of specimens suggested that 0.08 wt.% addition of micro sized inert carbonized bamboo particles enhances the flexural strength and toughness of cement composites up to 66% and 103% respectively. The toughness indices I5, I10 and total toughness of the cement composites were also enhanced. The carbonized particles synthesized from coconut shell resulted in improved toughness and ductility without any increase in the modulus of rupture of the cement composite specimens. Maximum enhancements in I5 and I10 were observed for 0.08% addition of both carbonized and carbonized-annealed particles. For the carbonized hemp hurds cement composites the results indicate that the micro sized inert carbonized particles additions enhanced the flexural strength, compressive strength and the fracture energy of the cement composites. The microstructure of the cement composites was also studied with the help of field emission scanning electron microscope (FESEM) by observing small chunks of cement composite paste samples. The FESEM observations indicated that the micro sized inert carbonized particles utilized in the mix design of these mixes were well dispersed in the cement matrix. It was also observed that the fracture paths followed by the cracks were tortures and irregular due the presence of micro particles in the matrix. The cracks during their growth often contoured around the inert particle inclusions and resulted in enhanced energy absorption capacity of the cement composites. The study was further enhanced to the cement mortar composites and their performances were studied. The results indicated that the energy absorption behavior of the composites was enhanced for all the cement composites containing micro carbonized particles. Finally, it is concluded that the ductility and toughness properties of the cement composites can be enhanced by incorporating the micro sized inert carbonized particles in the cement matrix. The fracture energy, ductility and toughness properties enhancement of the cement composites greatly depends upon the source and synthesis procedure followed for the production of micro sized inert carbonized particles.
2015
File in questo prodotto:
File Dimensione Formato  
Sajjad AHMAD Final thesis_Portal.pdf

accesso aperto

Tipologia: Tesi di dottorato
Licenza: PUBBLICO - Tutti i diritti riservati
Dimensione 4.86 MB
Formato Adobe PDF
4.86 MB Adobe PDF Visualizza/Apri
Pubblicazioni consigliate

I documenti in IRIS sono protetti da copyright e tutti i diritti sono riservati, salvo diversa indicazione.

Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/11583/2604771
 Attenzione

Attenzione! I dati visualizzati non sono stati sottoposti a validazione da parte dell'ateneo