Directed energy deposition of AISI 316L stainless steel powder: Effect of process parameters

During Laser Powder-Directed Energy Deposition (LP-DED), many complex phenomena occur. These phenomena, which are strictly related to the conditions used during the building process, can affect the quality of the parts in terms of microstructural features and mechanical behavior. This paper investigates the effect of building parameters on the microstructure and the tensile properties of AISI 316L stainless-steel samples produced via LP-DED. Firstly, the building parameters were selected starting from single scan tracks by studying their morphology and geometrical features. Next, 316L LP-DED bulk samples built with two sets of parameters were characterized in terms of porosity, geometrical accuracy, microstructure, and mechanical properties. The tensile tests data were analyzed using the Voce model and a correlation between the tensile properties and the dislocation free path was found. Overall, the data indicate that porosity should not be considered the unique indicator of the quality of an LP-DED part and that a mechanical characterization should also be performed.